Routine forklift inspections are essential for workplace safety, equipment reliability, and cost control. By inspecting lift trucks regularly, you can identify maintenance needs early—helping prevent breakdowns, extend component life, and improve operational efficiency. Even a quick daily review can make a measurable difference in productivity and safety.

How Do You Inspect a Forklift?

A complete daily forklift inspection checklist covers all major components of a lift truck. While the full process should be thorough, four components are critical to check every day:

• Tilt cylinders
• Chains
• Forklift mast
• Forks

For a more detailed list, see our guide on creating a daily forklift inspection checklist.

Key Components to Inspect Daily

1. Tilt Cylinders

Inspect tilt cylinders for:

• Oil leaks (internal or external)
• Visible wear or damage

Leaks or damage require immediate attention—either seal replacement or a full cylinder assembly replacement.

2. Chains

Forklift lift chains are vital for safe lifting. Check for:

• Visible wear
• Rust or corrosion
• Kinks or tight links

Use a chain wear gauge to measure wear. If wear exceeds 2%, the chain should be replaced.

3. Forklift Mast

The mast should move smoothly in all directions. Check for:

• Smooth lifting and lowering
• Smooth forward and backward tilting
• Binding on mast rails

If binding occurs, lubricate the sliding surfaces. After lubricating, cycle the mast several times to distribute the lubricant properly.

4. Forks

Forks withstand heavy use and must remain structurally sound. Inspect for:

• Cracks or distortions
• Uneven fork tines
• Wear beyond 10%
• Any signs of welding or unauthorized modifications

Bent or damaged forks should be replaced immediately to maintain safe lifting capacity.

When to Contact a Professional

If you discover concerning wear, damage, or leaking components, contact a qualified forklift service technician. A professional can walk you through proper inspection procedures or help you establish a planned maintenance schedule tailored to your facility.

Forklift Inspection FAQs

When should a forklift inspection be performed?

A forklift should be inspected daily before each shift. Performing pre‑shift inspections reduces downtime, identifies early issues, and helps keep operators safe.

How do I become a certified forklift driver?

To become forklift certified, you must complete a formal training program that includes:

• Classroom or online instruction
• A written test
• Hands‑on evaluation in the workplace

Certification ensures operators understand safe operation and OSHA-required practices.

Final Thoughts

Daily forklift inspections are one of the simplest and most effective ways to reduce downtime, extend equipment life, and maintain a safer workplace. By focusing on key components like tilt cylinders, chains, masts, and forks—and by keeping detailed records—you can significantly improve both safety and operational efficiency.

Need assistance implementing operator training programs or planned maintenance schedules? Contact your local Cat Lift Trucks dealer to get started.